Pallet Jack Dimensions: Complete Size & Measurement Guide
Choosing the right pallet jack starts with dimensions. Fork length determines pallet compatibility, overall width dictates aisle requirements, and lowered height affects dock loading clearance. This guide covers standard dimensions for manual pallet jacks, electric pallet jacks, and electric stackers to help you select the right equipment for your facility.
Standard Manual Pallet Jack Dimensions
Manual pallet jacks come in several sizes to match different pallet dimensions. The most common model in North America uses 27 x 48 in forks, designed for the standard GMA 48 x 40 in pallet. The table below compares the most common configurations.
Scroll horizontally to see the full table| Configuration | Fork Width | Fork Length | Overall Width | Lowered Height | Raised Height | Capacity |
|---|---|---|---|---|---|---|
| Standard | 27 in (686 mm) | 48 in (1,219 mm) | 27.5 in (699 mm) | 3 in (75 mm) | 7.5 in (190 mm) | 5,500 lbs (2,500 kg) |
| Narrow | 20.5 in (520 mm) | 48 in (1,219 mm) | 21 in (533 mm) | 3 in (75 mm) | 7.5 in (190 mm) | 5,500 lbs (2,500 kg) |
| Short Fork | 27 in (686 mm) | 36 in (914 mm) | 27.5 in (699 mm) | 3 in (75 mm) | 7.5 in (190 mm) | 5,500 lbs (2,500 kg) |
| Long Fork | 27 in (686 mm) | 60 in (1,524 mm) | 27.5 in (699 mm) | 3 in (75 mm) | 7.5 in (190 mm) | 4,400 lbs (2,000 kg) |
The dimensions above represent the most common configurations. For specialized applications, stainless steel, galvanized, and low-profile pallet jacks are also available with slightly different dimensions. Browse our pallet jack collection to see available models.
Electric Pallet Jack Dimensions
Electric pallet jacks are slightly larger than manual models due to the battery compartment and drive system. Turning radius is a critical factor for aisle planning. Our Sumachay SESR15 and SELR20+ models are highlighted below.
Scroll horizontally to see the full table| Specification | Typical Compact | Sumachay SESR15 | Typical Full-Size | Sumachay SELR20+ |
|---|---|---|---|---|
| Fork Length | 45 in (1,143 mm) | 45 in (1,143 mm) | 48 in (1,219 mm) | 48 in (1,219 mm) |
| Fork Width | 6-7 in (152-178 mm) | 6.3 in (160 mm) | 6.5-7 in (165-178 mm) | 6.7 in (170 mm) |
| Overall Width | 27-28 in (686-711 mm) | 27.5 in (699 mm) | 28-30 in (711-762 mm) | 29 in (737 mm) |
| Lowered Height | 3.1 in (79 mm) | 3.1 in (79 mm) | 3.3 in (84 mm) | 3.3 in (84 mm) |
| Raised Height | 7.5 in (190 mm) | 7.9 in (200 mm) | 7.9 in (200 mm) | 7.9 in (200 mm) |
| Turning Radius | 55 in (1,397 mm) | 56 in (1,422 mm) | 63-67 in (1,600-1,702 mm) | 65 in (1,651 mm) |
| Capacity | 3,300 lbs (1,500 kg) | 3,300 lbs (1,500 kg) | 4,400 lbs (2,000 kg) | 4,400 lbs (2,000 kg) |
The SESR15 is a compact electric pallet jack ideal for delivery trucks and tight spaces, while the SELR20+ delivers higher capacity for warehouse operations. Both models include an integrated lithium battery with no battery maintenance required. Browse our electric pallet jack collection for full specifications and pricing.
Electric Stacker Dimensions
Electric stackers add a vertical dimension with a lifting mast. In addition to fork length and width, lift height, overall height, and straddle leg width are essential measurements for ensuring the equipment fits your racking and aisles.
Scroll horizontally to see the full table| Specification | Sumachay SST15 | Sumachay SST15+ |
|---|---|---|
| Max Lift Height | 118 in (2,997 mm) | 138 in (3,505 mm) |
| Overall Height (Mast Lowered) | 82 in (2,083 mm) | 87 in (2,210 mm) |
| Overall Width | 42 in (1,067 mm) | 44 in (1,118 mm) |
| Straddle Leg Inside Width | 35.5 in (902 mm) | 36 in (914 mm) |
| Fork Length | 42 in (1,067 mm) | 45 in (1,143 mm) |
| Lowered Height | 3.3 in (84 mm) | 3.3 in (84 mm) |
| Turning Radius | 63 in (1,600 mm) | 67 in (1,702 mm) |
| Capacity | 3,300 lbs (1,500 kg) | 3,300 lbs (1,500 kg) |
The SST15 handles stacking up to two levels in most racking configurations, while the SST15+ reaches the third level with its 138-inch lift height. Both models feature adjustable straddle legs to accommodate different pallet sizes. Browse our electric stacker collection for full specifications.
How to Choose the Right Size
Four factors determine which pallet jack or stacker fits your operation. Use this quick guide to match your facility constraints to the right equipment dimensions.
Aisle Width
Measure your narrowest aisle. The pallet jack needs fork length + turning radius to make a 90-degree turn. Standard 10-12 ft aisles accommodate most models. For aisles 8 ft or narrower, choose a short-fork 36-inch model.
Pallet Size
Match fork width to your pallet entry width. Standard GMA pallets (48 x 40 in) require 27-inch-wide forks. Euro pallets (1200 x 800 mm) also fit 27-inch forks. Half pallets can use narrow 20.5-inch models.
Dock Height
The lowered height (typically 3 to 3.3 in) determines whether the pallet jack can enter beneath the pallet. Standard pallets have an opening of approximately 3.5 inches. For low-profile or plastic pallets, verify that the pallet jack's lowered height is less than the pallet opening.
Capacity Needs
Choose a pallet jack with a rated capacity that exceeds your maximum expected load. Manual pallet jacks range from 4,400 to 5,500 lbs. Electric models range from 3,300 to 4,400 lbs. If you need to stack at height, an electric stacker is required. See our pallet jack price guide to compare options.
Frequently Asked Questions
What are standard pallet jack dimensions?
A standard manual pallet jack has forks that are 27 in (686 mm) wide and 48 in (1,219 mm) long, with a lowered height of approximately 3 in (75 mm) and a raised height of 7.5 in (190 mm). The overall width is typically 27 to 28 inches. These dimensions are designed to fit standard North American 48 x 40 in pallets.
What fork length do I need?
Fork length depends on your pallet size. For standard 48 x 40 in pallets, 48-inch forks work perfectly. For half pallets or short pallets, 36-inch forks are sufficient. For oversized pallets or freight operations, 60-inch forks are available. Always measure your pallet depth before ordering.
How wide is a standard pallet jack?
Standard pallet jacks range from 20.5 to 27 in (520-686 mm) in fork width. The most common size is 27 inches, designed for standard pallets. Narrow 20.5-inch models are available for smaller pallets or tight aisles. The overall width (including the frame) adds approximately 0.5 to 1 inch to the fork width.
What is the turning radius of a pallet jack?
Manual pallet jacks typically have a turning radius of 54 to 65 in (1,372-1,651 mm), depending on fork length. Electric pallet jacks have a turning radius of 55 to 67 inches. To calculate minimum aisle width, add the fork length and turning radius, then add 6 to 12 inches of clearance for maneuvering.
Will a pallet jack fit in my truck?
Most manual pallet jacks fit in standard pickup trucks and utility trailers. A standard manual pallet jack weighs 154 to 198 lbs, is approximately 48 in long and 27 in wide, and stores at a lowered height of 3 inches. Electric pallet jacks are heavier (330-660 lbs) due to the battery compartment and typically require a liftgate or loading dock for loading.
What is the difference between a pallet jack and a stacker?
A pallet jack lifts pallets a few inches off the ground (up to 7.5 in) for horizontal transport. A stacker has a mast that allows lifting loads to height (100-138 in) for rack storage. Stackers are taller (82-87 in overall height with mast lowered), wider due to straddle legs (42-44 in), and heavier. If you only need to move pallets at ground level, a pallet jack is sufficient. If you need to stack on racking, you need an electric stacker.
Find the Right Pallet Jack
Browse our collections to find the pallet jack or stacker that matches your dimension and capacity needs. Have questions? Our team can help you choose the right equipment.